The Honda K20 power
plant has won back to back drivers championships in the British Touring
Car Championship (BTCC). Racecar Engineering magazine spoke to Neil
Brown of Neil Brown engineering to find out what it takes to make power
from the Honda K20 / K Series engine.
Neil Brown Engineering is heavily involved in Formula
3 with Honda and in the DTM with Audi.
K20 engine tuning is not Neil Browns first foray into the BTCC they also developed and maintained the B20 unit when the Honda
Accord was in action in the BTCC. Times where different in the B20 era
as Honda Japan funded the development of the engine and as such the
budget was much larger.
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During the Accord era the was a lot more freedom
with regards to the things that could be done to the engine which led
these motors becoming more and more detached from their road going
equivalents. As an example the B20 unit ran with 35mm con-rod journals
which is small. The target power output for the B20 was 330hp which is
impressive considering the 8500rpm rev limit imposed by the rules.
However Neil Browns philosophy isn't getting the
highest peak horsepower it's focused towards torque. On the B20 motor
the figure was approximately 189.9lb/ft or 260NM.
The K20 Motor
The engine is based on a K20A2 I-VTEC unit found
in the Integra Type-R and the Civic Type-R. In the modern era dry sumps
were prohibited and minimum weights were imposed on major engine parts
such as con-rods, pistons and the crankshafts
NBE discovered early in the development of the
K-Series that the K20A2 was as good a base unit as the B20 it was taking
over from. The main areas were the K20 engine is lacking is in the cylinder
head. The port sizes could be better, the exhaust port shape isn't ideal
as they are different sizes, the centre ports are different from the
outer ports. To attempt to overcome this problem the ports are lightly
machined which means only a very small amount of material is actually
removed.
The valve sizes are ideal for the current BTCC
regulations but they are opened in a different way. This is partly due
to the fact that variable valve timing is banned in the BTCC and the
fact that the engine runs incredibly aggressive camshafts, in fact the
cams use a negative radius because the engine uses a roller follower
design. The disadvantage of the weight of the valve train is offset by
the fact that you can get away with such aggressive cams.
The K20 BTCC Bottom End
The BTCC K20 unit runs with Omega pistons, Arrow
forged con-rods and a mixture of manufacturers for the bottom end.
Lubrication
Running with a wet sump caused a few headaches.
The biggest issue was ensuring that the engine oil returned down the
chain drive into the sump during hard cornering even when the oil surge
was in that direction.
To overcome this problem an Accusump unit is used
and this helps greatly although its not perfect.
Throttle Bodies
Individual throttle bodies were banned for the K20
engine although this has not been as big a handicap as anticipated. NBE also
designed and fabricated their own airbox for the K20 which picks up some
high pressure air from the front of the car. The BTCC runs a mandatory
ECU for the engine tuning on all cars.
Rev Limit
The production rockers limited the car to 8500rpm
so NBE switched to lighter steel units and this allows revs to reach
9500-10,000rpm on downshifts.
The NBE K20A2 unit is available
for 32,000 pounds or 62,795 dollars
Crash Highlights
from the 2006 BTCC
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